Polymer Recovery
Reclaimed thermoplastic resin streams processed from post-consumer and post-industrial plastic waste provide secondary raw materials for plastic converter operations. Commercial recycled polyolefins comprise recovered polyethylene and polypropylene resins collected, washed and re-pelletized for industrial reuse. Circular supply chains utilize these secondary polymers to offset virgin resin consumption in non-food packaging and automotive parts.
Contamination limits restrict material usage in medical and direct food contact applications. Processing boundaries end where non-meltable contaminants cause extrusion filter clogging during compounding.
Mechanical Sorting
Automated recycling facilities deploy near-infrared optical sorters to segregate mixed plastic containers by polymer type and color classification. High-speed air jets launch targeted bottles into distinct collection bins while washing tanks remove labels and adhesive residues. Mechanical flake shredders convert washed plastic into uniform particles for melt filtration and extrusion compounding.
Processing efficiency drops when complex multi-layer packaging enters post-consumer recovery streams.
Resin Grading
Compounding plants adjust melt flow index parameters and add antioxidant packages to stabilize recycled polyolefins during re-processing. Technical data sheets specify physical properties including tensile strength and impact resistance for blended recycled batches. Downstream converters blend secondary resins with virgin polymers to achieve required mechanical performance in finished molded products.
Quality testing screens for trace volatile organic compounds to eliminate unwanted odor in consumer packaging applications. Standardized grading allows buyers to contract consistent material lots across regional recycling markets.